At Axion Reliability Lab, our testing and analytical services are performed in accordance with internationally recognized ASTM, ISO, IPC, IEC, JEDEC, JIS, and other industry standards whenever applicable. These standards provide established procedures for sample preparation, testing, measurement, calibration, and data interpretation, ensuring accurate, repeatable, and reliable results. By combining state-of-the-art instrumentation with standardized methodologies, we support research and development, quality assurance, manufacturing, product qualification, reliability engineering, and failure analysis across metals, polymers, coatings, electronic assemblies, and advanced engineering materials.
Applicable Standards: ASTM E1479, ASTM E1097, ASTM E415 (material dependent)
Inductively Coupled Plasma (ICP) analysis provides precise quantitative determination of alloying elements and trace impurities in metallic materials. These standards ensure reliable elemental analysis for material certification, quality control, reverse engineering, and failure investigations.
Applicable Standard: ASTM E1019
Carbon and sulfur concentrations significantly influence the mechanical properties and performance of engineering alloys. ASTM E1019 specifies combustion methods for accurate determination of carbon and sulfur in ferrous and non-ferrous materials.
Applicable Standard: ASTM E3
ASTM E3 establishes standardized procedures for cutting, mounting, grinding, polishing, and cleaning specimens prior to microscopic examination. Proper sample preparation is essential for obtaining accurate metallographic and microstructural results.
Applicable Standards: ASTM E407, ASTM E112, ASTM E562
Microstructural examination is used to evaluate grain structure, phase distribution, inclusions, porosity, and heat-treatment effects. These standards provide recognized methods for metallographic interpretation and quantitative microstructural analysis.
Applicable Standard: ASTM E1252
Fourier Transform Infrared (FTIR) spectroscopy is used for identification of polymers, organic compounds, adhesives, coatings, contaminants, and degradation products through molecular fingerprint analysis.
Applicable Standard: ASTM E1252
Micro-FTIR combines infrared spectroscopy with microscopy to characterize microscopic contaminants, localized defects, thin films, and small material features with high spatial resolution.
Applicable Standards: ASTM E793, ASTM D3418
DSC measures thermal transitions including melting temperature, crystallization behavior, glass transition temperature, and curing characteristics of polymers and other materials.
Applicable Standard: ASTM E1131
Thermogravimetric analysis evaluates thermal stability, decomposition behavior, moisture content, filler concentration, and material composition by measuring mass changes during controlled heating.
Applicable Standards: ASTM E1508, ASTM E766
Energy Dispersive X-ray Spectroscopy (EDS) provides qualitative and quantitative elemental analysis of metals, ceramics, polymers, coatings, corrosion products, and contaminants.
Applicable Standards: ASTM B311, ASTM D792
Density measurement determines the bulk density or specific gravity of metallic and polymeric materials for quality control and material verification.
Applicable Standard: ASTM D257
Electrical resistivity testing measures both surface and volume resistance of insulating materials and electronic components.
Applicable Standard: ASTM E18
Rockwell hardness testing provides rapid measurement of the hardness of metallic materials. ASTM E18 defines testing procedures, indentation scales, and calibration requirements to ensure accurate and repeatable hardness measurements.
Applicable Standard: ASTM E384
Microhardness testing utilizes Vickers and Knoop indentation methods to evaluate localized hardness in coatings, welds, heat-affected zones, diffusion layers, and individual microstructural constituents.
Applicable Standards: ASTM E1077, ASTM E384
Hardness profile testing measures hardness variations from the surface into the substrate to determine effective case depth and evaluate carburized, nitrided, induction-hardened, and coated components.
Applicable Standard: ASTM D2240
ASTM D2240 specifies procedures for measuring the hardness of elastomers, rubbers, and plastics using Shore hardness scales. The test is widely used for quality control and material verification.
Applicable Standard: ASTM E8/E8M
Tensile testing determines yield strength, ultimate tensile strength, elongation, reduction of area, and elastic behavior of metallic materials for quality control and product qualification.
Applicable Standard: ASTM E9
Compression testing evaluates the compressive strength and deformation behavior of metallic materials under controlled loading conditions.
Applicable Standard: ASTM D790
Flexural testing determines the bending strength and flexural modulus of plastics and composite materials under controlled loading.
Applicable Standard: ASTM E23
Charpy impact testing measures the energy absorbed during fracture and is widely used to evaluate the toughness and low-temperature performance of metallic materials.
Applicable Standards: ASTM B487, ASTM B748, ASTM E2108
Coating evaluation includes thickness measurement, microstructural assessment, and quality verification of thermal spray, electroplated, diffusion, and welded coatings. Standardized testing ensures consistent evaluation of coating integrity and performance.
Applicable Standards: ASTM B46.1, ISO 4287, ISO 4288
Contact stylus profilometry measures surface roughness parameters including Ra, Rz, and related profile characteristics for manufacturing quality control.
Applicable Standard: ISO 25178
Three-dimensional optical profilometry provides non-contact measurement of surface texture, waviness, wear scars, coating thickness variations, and micro-topography.
Applicable Standard: ASTM E1508
Scanning Electron Microscopy provides high-resolution imaging together with elemental analysis to characterize fractures, inclusions, corrosion, coatings, wear mechanisms, contamination, and manufacturing defects.
Applicable Standard: ASTM E883
Optical microscopy enables non-destructive examination of material surfaces, welds, coatings, fractures, and microstructural features with excellent image quality and dimensional accuracy.
Applicable Standard: ASTM E340
Macro-etch examination reveals weld penetration, fusion quality, heat-affected zones, segregation, and manufacturing defects in welded structures.
Applicable Standards: ASTM G1, ASTM G31
Corrosion evaluation determines degradation mechanisms, corrosion rates, and material compatibility in various service environments to improve durability and reliability.
Applicable Standards: ASTM G65, ASTM G99
Wear testing evaluates abrasion, sliding wear, and material degradation under simulated service conditions to support material selection and surface engineering.
Applicable Standard: ASTM B117
Salt spray testing accelerates corrosion exposure to evaluate the corrosion resistance and protective performance of coatings, platings, and metallic materials.
Professional sample preparation services are available for metallography, microscopy, spectroscopy, thermal analysis, and mechanical testing to ensure accurate and reproducible analytical results.
Applicable Standard: IEC 60068-2-78
Environmental testing evaluates the performance and durability of materials and products under controlled temperature and humidity conditions representative of service environments.
Applicable Standards: IEC 60068-2-14, JEDEC JESD22-A104
Thermal cycling subjects components to repeated temperature changes to evaluate fatigue resistance, solder joint reliability, coating durability, and material stability.
Applicable Standard: ASTM E1742
Industrial X-ray inspection provides non-destructive evaluation of internal defects including voids, cracks, inclusions, porosity, and assembly integrity.
Applicable Standard: IPC-TM-650 2.3.25
The ROSE test measures ionic contamination remaining on printed circuit boards after manufacturing, helping assess cleaning effectiveness and long-term reliability.
Applicable Standard: IPC-TM-650 2.3.28
Ion chromatography identifies and quantifies individual ionic contaminants responsible for electrochemical migration and corrosion in electronic assemblies.
Applicable Standards: IPC-7095, JEDEC JESD22-B111
Dye and Pry analysis detects hidden solder joint cracks and interfacial failures in Ball Grid Array (BGA) packages following mechanical or thermal loading.
Applicable Standards: JIS Z 3198-7, JEDEC JESD22-B117
Shear testing measures the mechanical strength of solder joints and electronic components to evaluate manufacturing quality and assembly reliability.
Applicable Standards: IPC-TM-650 2.1.1, IPC-A-610
Cross-sectional analysis evaluates solder joints, plated holes, interconnects, and component interfaces to verify manufacturing quality and investigate failures.
Applicable Standard: IPC-A-610
Cross-sectional evaluation of press-fit technology verifies connector engagement, plating integrity, deformation, and electrical contact quality.
Applicable Standard: ASTM E1252
FTIR surface analysis identifies organic residues, processing contaminants, flux residues, and unknown deposits that may affect product reliability.
Comprehensive engineering reports are prepared for every project, including test methodology, applicable standards, analytical results, images, interpretations, conclusions, and practical recommendations. Reports are tailored to support product qualification, quality assurance, research, customer requirements, and technical failure investigations.